Decorating Techniques and Methods

Finding the right combination of decorating and product type can be challenging. Things to consider should include lead time, quantity, type of material, type of product, colors and graphics. Browse through these examples of decorating options for ideas.  Each example has a closeup view to the right.

Screen-printing – Spot and Process Color

A versatile printing method used on everything from T-shirts to surfboards, the screen printing process can apply opaque inks onto many different types of substrates. This makes it more effective on color materials than offset/litho printing. Our in-house mixing specialists can create colors that suit your specific projects. Vulcan also offers PMS matched colors to meet your particular image needs.

3 Spot color screen-print

3 color s/s

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3 Spot color screen-print

spot s/s 3 color

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3 Spot color screen-print

spot 3 color cm

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3 Spot color screen-print

cm 3 color spot

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4 color process screen-print

4 color proc screenprint

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4 color process screen-print

4 color proc screenprint

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Digital Printing

Vulcan offers lots of options when it comes to digital printing. Digitally printed clear overlay and pictorial binders; direct digital printing on virtually any substrate including vinyl, casemade materials, poly and more, using our new state-of-the-art wide format Durst UV inkjet printer; and digital offset film laminated wraps. From 600 dpi direct print inkjet technology to offset quality film laminated printing, we can find the solution for your particular packaging need.

Direct Print on Vinyl

Direct Print on 3 Ring Vinyl Binder

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Direct Print on Vinyl

Direct Print on 3 Ring Vinyl Binder Detail

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Direct Print on Poly

Direct Print on 3 Ring Poly Binder

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Direct Print on Poly

Direct Print on 3 Ring Poly Binder Detail

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Direct Print on Poly

Direct Print on 3 Ring Poly Binder

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Direct Print on Poly

Direct Print on 3 Ring Poly Binder Detail

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Direct Print Casemade

Direct Print on 3 Ring Casemade Binder

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Direct Print Casemade

Direct Print on 3 Ring Casemade Binder Detail

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Digital Pictorial Binder

Digital Pictorial 3-Ring Binder

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Digital Pictorial Binder

Digital Pictorial 3-Ring Binder Detail

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Digital Offset Film Laminated

Digital Offset Film Laminated 3-Ring Binder

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Digital Offset Film Laminated

Digital Offset Film Laminated 3-Ring Binder Detail

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Digital Offset Film Laminatedr

Digital Offset Film Laminated 3-Ring Binder

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Digital Offset Film Laminated

Digital Offset Film Laminated 3-Ring Binder Detail

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Offset/Litho Printing

High-quality offset/litho printing is applied directly onto white vinyl before a clear coat is applied for protection. Though applied to a white substrate, any color or graphic background can be created during the printing process. This method of printing is also used for film laminated casemade wrapped binders.

4 color process offset/litho on vinyl

4-color offset vinyl

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4 color process offset/litho on vinyl

4-color offset vinyl

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Foil Stamp

Using a copper or brass die, stamping with foil can add a touch of elegance. Using heat and pressure, our three Kensol Hot Stamping presses apply foil to your products. Available in a rainbow of colors, the foil can give a more defined look to the cover. This process suits a wide range of cover materials, giving you the creative freedom to deliver unique pieces your customers will treasure.

Gold foil stamp

gold foil stamp

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Gold foil stamp

gold foil stamp

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2 color purple and silver foil stamp

2 color foil stamp

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2 color purple and silver foil stamp

2 color foil stamp

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Blind Deboss

Blind debossing, sometimes called 'blind stamping,' uses a custom copper or brass die to press an image or logo into the cover material without foil or additional material. The result is an understated ‘blind’ look rich in texture. To produce this look on vinyl products, we apply radio frequency in addition to heat and pressure.

Notice change in color of material in area die has been applied to material.

blind deboss

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Notice change in color of material in area die has been applied to material

Blind Deboss Closeup

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Stamp/Deboss

Combine foil stamp and deboss to create a depression with color that gives a textured feel along with color for eye-catching style and sophistication.

Gold foil stamp/deboss

stamp deboss vinyl

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Gold foil stamp/deboss

vinyl stamp deboss

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2 color foil stamp/deboss – silver and red

cm 2 color foil

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2 color foil stamp/deboss – silver and red

2 color foil

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Gold foil stamp/deboss

cm stamp deboss

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Gold foil stamp/deboss

cm stamp deboss

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Applique

Appliqué represents the ultimate in customization. A process of reproducing artwork onto vinyl, this application transfers the work of your artists directly onto your binders. A special die in the shape of your artwork is created to both cut and seal the images. Using this die, a piece of vinyl is heat-sealed onto a base vinyl. The die seals the shape of the artwork onto the base vinyl before the excess surrounding vinyl is removed, leaving only the shape of your artwork.

2 color appliqué
Sample shows red vinyl and white vinyl appliqued onto black vinyl vinyl.

2 color applique

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2 color appliqué
Sample shows red vinyl and white vinyl appliqued onto black vinyl vinyl.

2 color applique

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Double layer applique
White vinyl appliqued onto teal vinyl and teal vinyl appliqued onto grey base vinyl to create a double layer applique.

double applique

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Double layer applique
White vinyl appliqued onto teal vinyl and teal vinyl appliqued onto grey base vinyl to create a double layer applique.

double applique

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Metal applique/plaque
Metal plate applique applied to corrugated board box.

metal applique

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Metal applique/plaque
Metal plate applique applied to corrugated board box.

metal applique

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Multi-Decorating

Multiple decorating techniques, cover options, coatings, colors and finishing accents can be used in a variety of combinations to deliver a unique and attractive product.  Flex your design muscles or work with the creative team at Vulcan Information Packaging to determine what applications best fit your project.

Combination screen-print and deboss
3 color screen-print with deboss to register.

applique deboss

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Combination screen-print and deboss
3 color screen-print with deboss to register.

applique deboss ss

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Applique plus 1 color screen-print grey.

applique ss

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Applique plus 1 color screen-print grey.

applique ss

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Dome appliqué or “tip on” plus 2 color screen-print.

applique ss dome

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Dome appliqué or “tip on” plus 2 color screen-print.

applique ss dome

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Blind deboss plus 1 color screen-print and 1 color foil stamp.

black stamp deboss

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Blind deboss plus 1 color screen-print and 1 color foil stamp.

black deboss

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Blind deboss plus 3 color screen-print to register.

blind deboss

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Blind deboss plus 3 color screen-print to register.

blind deboss

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Dome appliqué (“tip on”) on special “bump” textured material.
Material is flattened by using a blind deboss process before dome is applied.

bumpy dome

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Dome appliqué (“tip on”) on special “bump” textured material.
Material is flattened by using a blind deboss process before dome is applied.

bumpy dome

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Gold foil stamp/deboss plus blind deboss.

cm stamp deboss

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Gold foil stamp/deboss plus blind deboss.

cm stamp deboss

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Casemade litho printed wrap plus blind deboss for background texture.

offset deboss

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Casemade litho printed wrap plus blind deboss for background texture.

deboss offset

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Embroidered casemade binder.

embroidery

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Embroidered casemade binder.

embroidered

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4 color screen-print applique.
White vinyl screen-printed using 4 PMS colors and then appliquéd to register onto white vinyl.

multi applique ss

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4 color screen-print applique.
White vinyl screen-printed using 4 PMS colors and then appliquéd to register onto white vinly.

multi color applique

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Litho printed entrapment plus screen-print and applique.

offset entrapment

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Litho printed entrapment plus screen-print and applique.

offset entrapment

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2 color screen-print plus blind deboss on heatsealable foam padding.
Heatsealable foam produces a deeper deboss effect because die can seal through full thickness of foam padding.

ss padded deboss

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2 color screen-print plus blind deboss on heatsealable foam padding.
Heatsealable foam produces a deeper deboss effect because die can seal through full thickness of foam padding.

ss padded deboss

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2 color foil stamp to register on translucent poly, special die cut and 4 color lith printed wrap. Plus die cut finger-hole on spine.

multi stamp material

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2 color foil stamp to register on translucent poly, special die cut and 4 color lith printed wrap. Plus die cut finger-hole on spine.

multi material stamp

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1 color screen print white plus stamp/deboss gold foil to register.

ss deboss

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1 color screen print white plus stamp/deboss gold foil to register.

ss stamp deboss

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Screen-print appliqué on special textured vinyl.
White vinyl screen-printed 3 colors and then appliquéd onto special textured vinyl.

ss deboss

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Screen-print appliqué on special textured vinyl.
White vinyl screen-printed 3 colors and then appliquéd onto special textured vinyl.

ss applique

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Vinyl litho print applique on special textured vinyl.
White vinyl litho printed and then appliquéd onto special textured black vinyl.

offset applique

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Vinyl litho print applique on special textured vinyl.
White vinyl litho printed and then appliquéd onto special textured black vinyl.

offset applique

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Combination screen-print with double applique.
White vinyl screen-printed red, yellow, blue, magenta, then appliquéd onto black vinyl screen-printed 1 color silver and that piece appliquéd onto special textured black vinyl. Creating a double appliqué with screen-printing.br />
multi applique

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Combination screen-print with double applique.
White vinyl screen-printed red, yellow, blue, magenta, then appliquéd onto black vinyl screen-printed 1 color silver and that piece appliquéd onto special textured black vinyl. Creating a double appliqué with screen-printing.

multi applique

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Screen-print and applique on frosty vinyl with transucent board.
Screen-printing on front and back using translucent material and board creates a unique lighting effect.

clear vinyl

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Screen-print and applique on frosty vinyl with transucent board.
Screen-printing on front and back using translucent material and board creates a unique lighting effect.

clear translucent vinyl

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1 color clear varnish screen-print plus beige appliqué.

vinyl multi applique

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1 color clear varnish screen-print plus beige appliqué.

vinyl applique multi

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Screen-print and deboss to register.

screenprint deboss register

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Screen-print and deboss to register.

ss deboss to register

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